Metal casting for the 21st century
Our Cold Spray Additive Manufacturing technology enables defence, production, and R&D leaders to produce a wide variety of low-porosity, high-density metal parts equivalent or superior to their cast counterparts.
Part examples

US Marines multi-tool
Print time
108 min
Print weight
1.8kg (4lbs)
Material
316L stainless steel

Rear door latch
Print time
18 min
Print weight
1.2kg (2.6lbs)
Material
Aluminium bronze

HX77 Armour Removal Tool
Print time
9 min
Print weight
1.2kg (2.6lbs)
Material
Aluminium bronze

M113 Exhaust
Print time
78 min
Print weight
5.4kg (11.9lbs)
Material
Aluminium bronze

M113 Wheel Bearing Cover
Print time
29 min
Print weight
2kg (4.4lbs)
Material
Aluminium bronze

Custom Spanner Tool Set
Print time
48 min
Print weight
3.3kg (7.2lbs)
Material
Aluminium bronze

Vehicle Bracket
Print time
90 min
Print weight
1.8kg (4lbs)
Material
Aluminium 6061

Starter/Flywheel
Print time
25 min
Print weight
2.5kg (5.5lbs)
Material
Aluminium bronze

Rocker Cover
Print time
35 min
Print weight
700g (1.5lbs)
Material
Aluminium 6061

Gunner’s Ratchet
Print time
60 min
Print weight
2kg (4.4lbs)
Material
Aluminium bronze

Double ended camlock
Print time
18 min
Print weight
350g (0.7lbs)
Material
Aluminium 6061

Camlock
Print time
24 min
Print weight
660g (1.5lbs)
Material
Aluminium 6061

Bulk Fuel Module Hinge
Print time
10 min
Print weight
700g (1.5lbs)
Material
Aluminium bronze

Automotive Alternator Shield
Print time
2.5 hours
Print weight
3kg (6.6lbs)
Material
Aluminium 6061

Bilge Pump Housing
Print time
83 min
Print weight
8.3kg (18.3lbs)
Material
Aluminium bronze

Bilge Pump Body
Print time
2 hours
Print weight
2.3kg (5lbs)
Material
Aluminium 6061

Propeller
Print time
16 min
Print weight
1.4kg (3lbs)
Material
Aluminium bronze

Camlock Fitting
Print time
30 min
Print weight
1.7kg (3.7lbs)
Material
Nickel aluminium bronze

Bushing
Print time
2 hours
Print weight
6.9kg (15.2lbs)
Material
Nickel aluminium bronze

Prop Strut
Print time
3 hours
Print weight
11.3kg (24.9lbs)
Material
Nickel aluminium bronze

UK Warrior IFV Front Towing Eye
Print time
5 hours
Print weight
6kg (13.2lbs)
Material
Aluminium 6061

US M109 Paladin Custom Tool
Print time
30 min
Print weight
600g (1.3lbs)
Material
Aluminium 6061

CVRT Sprocket Wheel
Print time
2.1 hours
Print weight
2.7kg (6lbs)
Material
Aluminium 6061

Globe Valve Housing
Print time
75 min
Print weight
1.4kg (3lbs)
Material
Aluminium 6061

Pipe Flange
Print time
3.5 hours
Print weight
2.9kg (6.4lbs)
Material
Aluminium bronze

V8 Inlet Manifold Runner
Print time
32 min
Print weight
590g (1.3lbs)
Material
Aluminium 6061

Wheel Centre
Print time
5.6 hours
Print weight
9kg (19.8lbs)
Material
Aluminium 6061

Valve Handle
Print time
1 hour
Print weight
1.2kg (2.6lbs)
Material
316L stainless steel

s5000 Support Arm
Print time
2 hours
Print weight
2.4kg (5.3lbs)
Material
Aluminium 6061

s5000 Intake Manifold
Print time
5 hours
Print weight
6.8kg (15lbs)
Material
Aluminium 6061

s5000 Rear Housing
Print time
5 hours
Print weight
6.2kg (13.6lbs)
Material
Aluminium 6061

Manifold
Print time
1.6 hours
Print weight
1.5kg (3.3lbs)
Material
Aluminium 6061

Candlestick
Print time
84 min
Print weight
6.1kg (13.4lbs)
Material
Copper

V Band Pipe Flange
Print time
115 min
Print weight
1.6kg (3.5lbs)
Material
Aluminium 6061

Rocket Nozzle Liner
Print time
199 min
Print weight
17.9kg (39.4lbs)
Material
Copper

Sparkless Engineers Hammer
Print time
6 min
Print weight
620g (1.4lbs)
Material
Copper

SPEE3D Nozzle Cover
Print time
27 min
Print weight
730g (1.6lbs)
Material
Aluminium 6061

Hammer of Thor (Mjölnir)
Print time
88 min
Print weight
8kg (17.6lbs)
Material
Copper

Multi-Material Heat Sink
Print time
2 min
Print weight
200g
Material
Copper and aluminium 6061

Door Handle
Print time
6 min
Print weight
500g (1.1lbs)
Material
Copper

Goblet
Print time
30 min
Print weight
2.8kg (6.2lbs)
Material
Copper

Cable Clamp
Print time
24 min
Print weight
970g (2.1lbs)
Material
Copper

Compressor Drive Wheel
Print time
10 min
Print weight
200g (0.44lbs)
Material
Aluminium 6061

Wheel
Print time
23 min
Print weight
3kg (6.6lbs)
Material
Copper
Electrical Motor Terminal Box Cover
Print time
2.5 hours
Print weight
6.5kg (14.3lbs)
Material
Aluminium bronze

EX35 Infiniti Nissan Water-cooling Block
Print time
40 min
Print weight
580g (1.3lbs)
Material
Aluminium 6061

US HEMTT A4 Truck Tie Down Bow Shackle
Print time
2.5 hours
Print weight
3kg (6.6lbs)
Material
Aluminium 6061